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 :: Home   Technical Data    Mainteance for Submersible Pump Operation

Mainteance | Installation | Starting | Connecting & State | Caution & Problem


 [ Installation ]
 

  1. Installation

 

  • Caution
     
    • Measure each insulation resistance of phase (more than 20M§Ù)
    • Check a place to be installed and dimension of the pump
    • Clean the inside of pit
    • Install to let the pump easy for maintenances after installation
    • Do not allow the cable joint and end to enter the water
    • Ensure the pump is correctly earthed (Green cores) are always for the ground conductor as standard
    • Use bricks or stones to make a base when the surface of the bottom is mud or similar substances.
       
  • Installation of Pipe
     
    • Check the bottom of Pit is even (horizontal)
    • Install the pipe vertically at the bottom of sump considering Pipe Line
    • After inserting Packing to the discharge pipe, connect to Flange
    • Connect the flexible joint and Valve
    • Install Pressure gauge and parts of pump
    • Mount the cable and chain on the hook

 

  2. Guide Rail System (Automatic Discharge Connector-A.D.C)

 


  • Check the location of the guide pipe to install from Manhole

 


 
 

 

 

  • Install the body of A.D.C and guide pipe after the bottom of the sump

 
 

 

 

  • After connection of the discharge pipe ,let it down Slowly with hoist

 

 
 

 

 

  • Hang down lift chains properly under the manhole hook , which are required to the pump

 
 

 

  3. Submersible Axial Flow & Mixed Flow Pump

 


  • Installation of the Column Pipe
     
    1. Anchoring after checking of a place Anchor will be installed
    2. In case having a difficulty Anchoring at engineering works, Do set Anchoring when the column pipe is installed
    3. Install the column pipe with hoist
    4. It should be installed vertically.
    5. Fix it by tightening the nut of Anchor Bolt

  • Installation of the pump
     
    1. After Attaching the O-Ring at the bottom of suction casing, let it down inside column pipe with a proper equipment
    2. Fix the end of the cable and wire rope above the column pipe not to be dropped by itself
    3. Control wire rope properly
  • Installation of column pipe cover
     
    1. Pass cable through the hole of cover and seal it not to e loose
    2. Attach O-ring above column pipe
    3. Tighten the nut and seal it perfectly on the cover
    4. Install the air vent to the cover


 

 

  4. Submersible Mixer Installation

 


  • Installation Progress
     
    1. Please install according to a below drawing

       
       
    1. Assemble sliding rail supporter(No.4) & Bearing box(No.10)
    2. After Keep a distance ( 150mm) between the wall and sliding rail (No.14) and fix the supporter after installation of basic bolt
    3. Institute location of basic bolt installation for pivot frame
    4. Fix pivot frame
    5. After putting bearing angle(No. 16) in pivot frame, Institute location of basic bolt installation of sliding rail (No.17)
    6. Assemble 4 bearing (No.9 material; E-PL) in bearing box (No.10) and combine the bearing box cover (No.8)
    7. Fix lifting bar with bolt & washer on sliding rail
    8. Install the chain block(No.11)
    9. Lift mixer body(No.13) with by chain block and dismantle sliding roller(No.5), after that, assemble mixer body as above drawing
    10. Slow mixer down, fixing shackle(No.12) of wire to chain  block
    11. Be careful not to let the wire(No.7) submerged
  • Inspection after installation
     
    1. Reconfirm bolt & nut are tightened well)
    2. Check whether the wire get a damage or not )
    3. Inspect Sliding by moving the mixer up and down
    4. Clean around tank and block entrance of mixer not to let various obstacle to flow in it

 

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